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Granulator
Granulator

Granulator

Role of Pelletizer Pelletizer is a kind of machine equipment, its main role is to powder, granular, infiltrating liquid, and some other materials are processed into different sizes of granular materials. Specifically, the granulator can extrude powdery raw materials into granules, and can also press granular raw materials into different sizes of granules. This not only improves the utilization rate of the material, but also improves its flowability, reduces the dosage, increases the stability, and so on.
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  • The main technical parameters of the equipment
    Product Name Specification Quantity
    180 Mainframe 315 hardened gear reducer Jiangsu Changzhou, 175 * 3.8m screw film special, 350 double-net electric die head, vertical electric cabinet a Chint electrical appliances, Huibang temperature control table, 90kw motor, 90KW frequency conversion, the appearance of the whole box One
    Compacting bin 720 type, PP film material, 55kw motor control. One set
    Conveyor belt feeder 5 meters, film special One set
    180 Sub-machine 200 hardened gear reducer, 175 screws, 350 types of single net motor head. 30kw motor, 30kw frequency conversion speed control. One set
    Cooling water tank 4 meters stainless steel cooling water tank One set
    Blowing rack High-pressure fan blowing, 2.5 meters stainless steel One
    Pelletizer Gantry 600 type, alloy hob, frequency conversion speed control. One
    Stainless steel bin High-pressure fan, stainless steel storage tank One
    Application fields of granulator
    Granulator is widely used in the production of biomass energy, food, medicine, chemical industry, agriculture, and other fields. The following is an introduction to the application of granulators in different fields:
    1. biomass energy production field: making biomass pellet fuel, as a kind of clean and renewable energy, widely used in home heating and industrial production.
    2. food production field: making millet, cornstarch, cookies, and other food raw materials to improve the taste and quality.
    3. Pharmaceutical production field: making drug pellets, making drug absorption faster and more effective, especially for oral drugs.
    4. Chemical production field: making granular chemical raw materials, such as plastic, rubber, and other materials.
    5. Agricultural production: make feed particles, improve the efficiency of animal husbandry, and reduce the waste of resources.
    The working principle of granulator
    The working principle of the granulator is mainly different raw materials for extrusion, cutting, grinding, and other operations, so that it forms different sizes and shapes of particles. Specifically, its workflow includes the following stages:
    1. Preparation (feeding): The raw materials are fed into the machine, usually using a vibrating feeding device.
    2. pressing (compaction): extruding the material into granular material, usually through two rotating rollers.
    3. slicing: The long strips of material are cut into different lengths using a cutting mechanism.
    4. grinding (grinding): grinding, leveling, and other processing of particles to obtain the desired shape and size.
    Fourth, the classification of granulator
    Granulators can be classified according to different working principles and applications. The following are several common classifications of granulators:
    1. Pressing into type:
    (1) roller type granulator: extrusion by two rotating rollers.
    (2) Plate-type pelletizer: extrusion and cutting through two rotating rollers and a set of plates.
    2. Application fields:
    (1)Pharmaceutical granulator: specially used for granulation in the pharmaceutical field.
    (2)Pelletizer for foodstuffs: specially used for pelletizing in the foodstuffs industry.
    (3)Granulator for biomass energy: specialized in producing biomass pellet fuel.
    (4) Granulator for the chemical industry: specializing in the production of granular chemical raw materials.
    A granulator is a very practical machine and equipment, its role can not only improve the utilization rate of materials, but also improve its fluidity, reduce the amount, increase stability, and so on. At the same time, the granulator also has a wide range of applications in several industry sectors, including food, medicine, chemicals, agriculture, and so on. This article on the role of granulator, application, and classification to make a detailed analysis, hopes to provide readers with useful reference and guidance.

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Jiangsu Saide Machinery Co., Ltd.
Jiangsu Saide Machinery Co., Ltd. covering an area of 50,000 square meters and a construction area of 25,000 square meters, our mainly engaged in research, development, production, promotion and application of the geosynthetics equipment. Our company passes the ISO9001:2000 international quality management system certification and has successfully developed internationally advanced uniaxial stretching devices for geogrid, biaxial stretching devices for geogrid, composite geomembrane devices and geomembrane (piece) devices, and post-processing device for fiberglass (chemical fiber) geogrid, with the help and cooperation of well-known experts, research institutions and professional supporting manufacturers both at home and abroad, which meets the requirement for the equipment for civil engineering materials both at home and abroad, and thoroughly changes the situation of import of the equipment. As a professional Granulator manufacturer and Granulator supplier, We are equipped with professional, vigorous and hardworking engineering and technical team that specializes in mechanical equipment and electrical installation and debugging services, and provides customers with free training on-site operation and maintenance personnel. The products produced by the above production lines feature strong tensile strength and small yield and elongation percentage, which are well received by the users at home and abroad.
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Industry knowledge Extension
How Does a Granulator Contribute to Homogenization of Materials?
Granulator play a significant role in the homogenization of materials, ensuring uniform distribution of components within blends or formulations. Homogenization is crucial in various industries, including pharmaceuticals, food processing, chemicals, and cosmetics, where consistency in composition and performance is essential. 
1. Mixing of Components:Granulators facilitate the thorough mixing of multiple components or ingredients to create homogeneous blends. This process involves combining materials of different particle sizes, shapes, and properties to achieve uniform distribution throughout the mixture. Granulators utilize mixing mechanisms such as tumbling, agitation, and shear to ensure intimate contact and intermingling of particles, resulting in a homogenized blend.
2. Particle Size Reduction and Distribution:Granulators reduce the particle size of materials, breaking down larger particles or agglomerates into smaller, more uniform particles. This size reduction process enhances the dispersibility and solubility of materials, facilitating their incorporation into the blend. Moreover, granulators ensure consistent particle size distribution within the blend, minimizing segregation and ensuring homogeneity.
3. Agglomeration and Binding:Granulators promote the agglomeration of fine particles into larger granules, facilitating the binding of particles together to form cohesive structures. This agglomeration process improves the flowability, handling, and processing characteristics of the material blend. Granulators provide precise control over the agglomeration parameters, such as pressure, moisture content, and binder addition, to achieve the desired granule size and strength.
4. Surface Area Modification:Granulation alters the surface area and morphology of particles, influencing their reactivity, dissolution rate, and interaction with other components. Granulators can modify the surface properties of materials by creating rough or porous surfaces, enhancing their adsorption capacity and reactivity. 
5. Incorporation of Additives and Excipients:Granulators facilitate the incorporation of additives, excipients, and functional ingredients into material blends to modify their properties and performance. Additives such as lubricants, disintegrants, and glidants are uniformly dispersed throughout the blend to improve processing characteristics and product quality. 
6. Control of Blend Uniformity:Granulators offer precise control over process parameters such as mixing intensity, residence time, and granulation conditions to achieve optimal blend uniformity. By adjusting these parameters, operators can ensure consistent product quality and performance batch-to-batch. 
7. Customization of Formulation Characteristics:Granulators enable the customization of formulation characteristics to meet specific requirements for different applications. Operators can tailor the properties of the material blend, such as particle size, density, porosity, and flowability, to optimize performance and functionality. Granulators provide flexibility in selecting granulation techniques and formulations to achieve desired homogeneity and product attributes.
8. Optimization of Process Efficiency:Granulators enhance process efficiency by streamlining material handling, mixing, and granulation operations. By consolidating multiple processing steps into a single operation, granulators reduce processing time, energy consumption, and equipment footprint. 
9. Quality Assurance and Compliance:Granulators play a critical role in quality assurance and compliance with regulatory standards in industries such as pharmaceuticals and food processing. By ensuring uniform distribution of components within formulations, granulators minimize variations in product composition and performance, thereby enhancing product quality and safety. 
10. Scale-Up and Production Scalability:Granulators are scalable equipment that can accommodate varying production scales, from laboratory to industrial manufacturing. By maintaining consistent mixing and granulation performance across different scales, granulators enable seamless scale-up of production processes while ensuring homogeneity of materials. 

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